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35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line

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35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line

35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line
35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line 35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line 35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line

Large Image :  35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line

Product Details:
Place of Origin: CHINA
Brand Name: AMC MACHINERY
Certification: CE
Model Number: HZB-1600PC25
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negociate
Packaging Details: Corrugated box and plastic film
Delivery Time: 120 days
Payment Terms: T/T
Supply Ability: 2 set /mounth

35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line

Description
Design Speed: 35m/min Color: Customized
Max. Width Of Honeycomb Core: 2000mm Max. Width Of Honeycomb Board: 1600mm
Heating Method: Customized Honeycomb Board Thickness: 6-100mm
Dimension (LxWxH): 63000x4200x4600mm Voltage: 220V Or 380V Or 415V
High Light:

35m/min Paper Honeycomb Machine

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Paper Honeycomb Machine 300KW

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35m/min Honeycomb Board Laminating Line

 

Paper Honeycomb Board Laminating Line

Model: HZB-1600PC25

 

Characteristics:

  • It is convenient for workers to put up the paper roll through Hydraulic Paper Stand;
  • Glue system can glue on two side of the core and also can glue on top/bottom paper;
  • Gluing roller lift pneumatically, makes the glue homogeneous;
  • Touch screen control the machine, easy operation.

Working speed: 4 - 25 m/min, the line requires following machines:

No. Sections Name Quantity (set)
1 Honeycomb core stretcher and dryer 1
2 Hydraulic Paper Reel Stand 2
3 Pre-heater cylinder 2
4 Gluing unit 1 for top & bottom paper glue coating 1
5 Gluing unit 2 for core two side gluing 1
6 Heating and compressing unit 1
7 Belt compressing unit 1
8 Chamber drying unit 1 1
9 Chamber drying unit 2 1
10 Roller cooling unit 1
11 NC Thin blade slitting unit 1
12 Cross cutting unit 1
13 Stacker 1

 

Specification:

Model HZB-1600PC25
Design speed 35m/min
Max. working speed (core gluing) 25m/min
Max. width of honeycomb core 2000mm
Max. width of honeycomb board 1600mm
Standard top/bottom paper grammage 120-420gsm
Honeycomb board cutting precision 1000mm±2mm
Honeycomb board thickness 6-100mm
Honeycomb board cutting length 400-4000mm
Heating method Electric heating
Total power 300KW
Honeycomb core stretcher and dryer power 60KW
Heating and compressing unit power 72KW
Chamber drying unit power 60KW x 2
Power requirement 3 phase, 5 lines, 50Hz
Air compressor requirement ≥7.5KW, 0.8m3, air storage tank ≥0.8m3
Air pressure 0.8MPa
Dimension (LxWxH) 63000x4200x4600mm

Note: Working speed depend on machine configuration, paper quality, glue quality, operator’s experience, etc….

 

 

Details of each section

 

Honeycomb core stretcher and dryer

  • Honeycomb core feed by pinch roller
  • Feeder adjusted through handwheel synchronously
  • 80KW electric heater. Every 40KW can be ON/OFF separately.
  • Temperature is adjustable

 

Hydraulic Paper Reel Stand

  • Mother paper roll width: 1600mm
  • Mother paper roll diameter: 1300mm
  • Max. mother paper roll weight: 2500KG
  • Core diameter: 76mm (3”)
  • Tension control: Controlled by pneumatic brake
  • Arm up/down: Driven by hydrocylinder
  • Pre-heating cylinder diameter: 600mm

 

Gluing unit 1 and Gluing unit 2

  • Gluing method 1 for gluing unit 1: Roll gluing on two side of the core to save glue and make board become dry quickly.
  • Gluing method 2 for gluing unit 1: Roll gluing on kraft paper
  • Gluing method for gluing unit 2: Roll gluing on kraft paper
  • Glue consumption control: Pneumatic control and hand wheel control synchronously
  • Glue supply method: Glue supplied by diaphragm pump
  • Gluing roller material: stainless steel (we don’t use steel roller wrapped rubber, because the rubber will be easy to be worn)

 

Heating and compressing unit

  • Compressing method: Thermal from heating panels and heat distributed on the panel evenly.
  • Compression control: Screw control lifting, driven by motor.
  • Temperature control: Electric control between 0 to 250℃
  • Heating method: Electrical heating
  • Heating plate surface coated Teflon material, won’t left glue on surface of the heating plate
  • Heating width: 2500mm
  • Top heater is 72KW

 

Belt compressing unit

  • Double track structure with nitrile rubber belt.
  • Use 45 pairs heavy duty float type roller for pressing purpose
  • The belt can press the board to make sure it glue strongly. And it can help to cooling the honeycomb board.
  • Pneumatic control pressure as per honeycomb board size and thickness
  • Belt tension and guiding device equipped
  • Length: 10m

Chamber drying unit

  • Double track structure with PVC belt.
  • Automatic skew adjusting device is installed for the PVC belt
  • Chamber structure: adopt 150x100mm square steel tube and steel plate. Rock wool layer thickness is 50mm for keeping temperature
  • Two sides of the chamber has inspection door
  • Heating method: Central heating with heated air circulating
  • Air pipe is double layer structure, can keep the temperature well and prevent be scalded
  • Use 26 pairs heavy duty float type roller for pressing purpose
  • Temperature control distal display, automatic adjust heating temperature
  • Length: 8m
  • Total heating power: 60KW

 

Roll cooling unit

  • Cooling part length is 5000mm
  • Cooling fan is installed
  • Air flowystem is used for transfer cooling air to each part of the honeycomb board
  • Use 10 pairs heavy duty float type roller for pressing purpose

 

NC Thin blade slitting unit

  • Max. Slitting width: 1600mm
  • Suitable board thickness: 6-60mm
  • Blade regulated by motor
  • Blade grinding model: Auto / Manual
  • Blade quantity: 5 pcs
  • Blade position setting: PLC control, touch screen operating

 

Cross cutting unit

  • Synchronous cutting: Controlled by servo motor.
  • Ball screw and linear guide are used for transmission
  • Speed controlled by frequency conversion motor
  • PLC control, operate on touch screen
  • Cutting blade can run clockwisely and anti-clockwisely
  • Minimum cutting length: 1800mm when running at speed of 25m/min
  • Honeycomb board (1600x1000mm) diagonal cut off tolerance:±2mm

 

Stacker

  • Manual / Auto model both available
  • Sheet collecting arm transmitting belt tension can be adjusted separately
  • Stacking speed is adjustable
  • Hydraulic cylinder drive the platform lift/down
  • Stacking height is 1600mm

 

Electric parts and pneumatic parts list:

Main bearing brand Ha Er Bing
Electromagnetic valve AirTec
Touch screen Delta
Proximate switch Omron
Frequency converter Delta
PLC Delta
Other electric parts Delixi
Main motor Siemens
Servo motor Delta
Servo drive Delta
Encoder Omron

 

Photos:
35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line 0
35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line 1
35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line 2
35m/min Paper Honeycomb Machine 300KW Honeycomb Board Laminating Line 3

Contact Details
AMC INDUSTRUAL DEVELOPMENT COMOANY LIMITED

Contact Person: Mr. Andy Ton

Tel: +86-13585813132

Fax: 86-21-61294969

Send your inquiry directly to us (0 / 3000)